First step in hologram manufacture is the design. In this process are created the graphical and security elements of the hologram. These elements are first selected on the customer's demands.
Hologram artwork and security elements cand be made from photos, flat art or 3D objects (using one or a combination of the software like Corel Draw, Illustrator, Photoshop, 3DStudioMax, etc).
The customer should provide input data for artwork: company logo, specific image and text in Corel Draw, Illustrator or JPG, GIF, BMP format.
The glass Master is obtained by exposure of a high resolution photosensitive plate to a He-Cd laser beam
In the digital laboratory the artwork is exposed pixel by pixel using a computerized laser system ensuring 10000 dpi resolution.
The electroforming bath ensures the transfer of image exposed in the laboratory to nickel shim
Technical parameters
Shim size 200 mm X 250 mm
Useful Area 6"x6"(152cmx152cm)
Computerized process control
Rezolution 0.004 microns
The recombiner it is used to obtain big nickel shim from master to thermoplastic surface, step by step with required space. Shifting will be controlled by PC
Specifications:
Presing force up to 30t
Maxinum recombination area: 650mm*1250mm
Recombination precision: 0.01mm
Computer controled
The embosser is used to emboss the hologram image on polyester and hot stamping foil.
Main specifications
Standard nickel shim
Foil thickness (microns) 12-up to 80
Core roll diameter: 76 mm
Temperature control +/-0,1
Normal working speed 50 -70 Meters /minute
Superior embossing cylinder pressure control
Line consists of a Surface Coating Unit, Drying Chamber, Lamination Winding Unit and Centralized Control Panel with Heavy Duty Base and Dampers to ensure vibration free operations with superior quality of finish.
Type of coating: Water base adhesive / solvent
Material in coating: Base
Material in lamination: Papers / film /foil etc.
Max un-wind ,re -wind roll diameter: 350 mm
Mechanical speed: 30 m/min
Coating speed : 20 m / min in water base adhesive / rubber base
Technical characteristics
Laser 50 W CW with marking field size 300 x 300 mm,
Vertically adjustable ‘Z’ axis platform, which can move holograms (Maximum Z travel is 300mm) into focus field of Galvo.
Marking accuracy is better than 0.050 mm ilot He-Ne Laser for “field marking”.
automatic die-cutting machine is very good to die-cut hologram sticker preciselyautomatic die-cutting machine is very good to die-cut hologram sticker precisely and fast. It's suitable to die-cut hologram stickers in roll very precisely by tracing white register mark. It has slitter which can slit big hologram sticker roll into small rolls. .
Beam Pointing stability of 3-milli radians solid angle or better over entire current range, without changing alignment or setting parameters
